OEE DOWNTIME MODULE SUITE

OEE Solutions for Every
Manufacturing Environment

OEE Downtime Module Suite Benefits

MES Scalable
Expand from the edge-of-network up to a global MES enterprise with no rework or loss of data

Real-Time Efficiency Tracking
Drive continuous improvement by responding to production issues in real-time

Downtime Data Collection
Quickly identify and focus your efforts on the top downtime reasons affecting your operating efficiency

Customizable Dashboards
Configure dashboards for all personas in your organization, from operators to executives

Enterprise Integration
Eliminate duplicate entries and errors by seamlessly sharing data with other business organizations

Automatic Data Collection
Acquire more reliable OEE results with automatic data collection, enabling your production staff more time for other tasks

Intelligent Downtime Detection
Highlight key sources of production loss enabling your team to quickly resolve the root cause of downtime

OEE Modules Comparison Matrix

OEE & Downtime Analysis

Quickly identify and focus your efforts on the top downtime reasons affecting your operating efficiency.

Feature	Benefit	Cloud	Standard	Enterprise
Downtime Analysis	Accurately determine the root cause for loss of production with advanced downtime detection algorithms.
Easy Ad-Hoc Analysis	Pinpoint production inefficiencies with customizable ah-hoc analysis, allowing users to select unique combinations of data values, filters, groupings, and orders.
Post-Run Corrections	Keep KPIs, analysis results, and historical data accurate with the ability to adjust previously collected production data.
Chart & Table Drill Down	Achieve a deeper understanding of OEE analysis with chart and table drill-down functionality.
Historical Analysis	Identify downtime trends and target areas for improvement by retaining and analyzing unlimited amounts of past production data.	1 Year
Record Custom Data Items	Evaluate how non-OEE factors (e.g. vendor, tooling) are affecting efficiency by incorporating custom data items into your analysis.
Automated Production Reports	Reliably communicate OEE results across the organization by integrating with Ignition Reporting to automatically generate and send reports via email or other methods.
Multiple Site Analysis and Reporting	Monitor production efficiency across all operations of your global enterprise by comparing OEE and production results across sites and production areas.

Real-Time Results

Drive continuous improvement by responding to production issues in real-time.

Feature	Benefit	Cloud	Standard	Enterprise
Real-Time OEE Scores	Respond to production issues as they happen with live notifications and visual feedback showing overall OEE, availability, performance, and quality scores.
Dynamic Dashboards	Share meaningful information using real-time custom dashboards tailored to the needs of your company.
Real-Time Equipment Data Collection	Minimize error and reduce manual input by capturing equipment data automatically, freeing up operators to focus on their primary task of producing product.
Equipment Timing Chart	Determine the root cause of downtime events and optimize material flow by visualizing interactions between line equipment.
Live KPIs	Configure custom Key Performance Indicators (KPIs) that will best help your organization improve production efficiency.

Scalability

Easily adapt to organizational growth with a unified MES solution that supports change over time. Sepasoft MES expands from the edge-of-network up to a global enterprise with no rework or loss of data.

Feature	Benefit	Cloud	Standard	Enterprise
Integrates with Enterprise Architecture	Any version of OEE can be included in a seamless enterprise architecture allowing complete synchronization of production data and total visibility of the organization as a whole.			n/a
MES Server Health Monitoring	Detect and resolve system issues before they cause loss of production with out-of-the-box health monitoring tools.	n/a
IIoT/MQTT Functionality	Prevent the loss of historical data, optimize network bandwidth, and improve security by capitalizing on IIoT, with built-in MQTT and OPC/UA support.
Unlimited Lines per Site Licensing	As your organization grows, scale your MES system without significant licensing costs or hidden fees. Unlike alternatives, a Sepasoft site license includes unlimited lines and machines. Users, screens, reports, and field device connections are unlimited within a site license!
Multiple Site Production Data Synchronization	Improve visibility and reliability throughout the enterprise by easily sharing schedules, production results, and more across multiple sites and servers. With out-of-the-box functionality, integration labor and custom coding are significantly reduced.
Multiple Site Configuration Synchronization	Simplify the configuration process with automatic synchronization across multiple sites and servers. Minimize duplicate entry, misconfigurations, and other entry mistakes without custom coding.
Fully Managed SaaS Solution	Let us handle the burden of maintenance, upgrades, back ups, security, and health monitoring so your organization can focus on what it does best – manufacturing products.
No-Nonsense Subscription Pricing	Roll out an OEE implementation across your entire organization without the large up-front investment or hidden fees. Subscription dues are determined by the numbers of lines, with up to 100 machines per line.

High Configurability

Customize system configuration to meet the unique requirements of your organization.

Feature	Benefit	Cloud	Standard	Enterprise
Automatic, Manual, or Hybrid Data Collection	Reduce operator workload with automatic data collection, with the option to collect valuable details manually. With the flexibility to collect data automatically, manually, or through a hybrid process, all relevant OEE information is captured.
Data Export/Import Capability	Enjoy the freedom to use production data however you choose. Optionally, export and import data with external systems for further analysis or configuration.
Material Management	Keep your key performance indicators (KPIs) accurate by configuring unique rates and settings for each material-equipment combination.
Manage Documents & Artifacts	Ensure the correct versions of materials safety data sheets (MSDS), work instructions, travelers, and more are available when needed. Attach additional data files (e.g. images, PDFs, etc.) to schedules, work orders, materials, equipment, and more.
Configurable Equipment Modes	Track asset utilization by configuring user-defined equipment modes that are most meaningful to your manufacturing process. User-definable modes can be anything but typically include changeover, set up, R&D, production, maintenance, and idle.
Equipment Manager Component	Easily configure your equipment hierarchy in an intuitive representation of your plant floor. Define state, mode, and other settings unique by site, area, line, machine, and more.
Detailed Changelog	All changes made to any MES configuration are automatically recorded to help you meet the challenges of regulatory compliance. Quickly zero in on significant changes with access to a complete audit trail evidencing the location, date, type of change, responsible person, and more.
Multi-Database Vendor Support	Simplify implementation by selecting the database vendor that best fits into your existing IT standards.

Production Control

Achieve production goals by tracking progress and monitoring production conditions using live visual feedback.

Feature	Benefit	Cloud	Standard	Enterprise
Running Changeover	Accurately track production counts and other key data when running multiple products on a line. Built-in OEE algorithms support running changeovers with two or more products running on a line simultaneously.
Flexible Shift Configuration	Accurately predict production outcomes that match your shift schedules with flexible shift configuration, including rotating shifts and holidays.
Live Plant Floor Scheduling	Determine whether you’re on track to meet production targets in any given moment. Plant floor scheduling is automatically updated and forecasted based on live production conditions, providing you constant feedback on the status of operations.
Scheduling Analysis	Analyze past production runs to identify trends and carry forward successful practices to future operations and scheduling.
Work Order Management	Fulfill production targets by tracking the real-time status of work orders, including units scheduled, produced, and remaining. Work orders spanning multiple runs or lines can be viewed in aggregate, providing the ability to review the work order as a whole.

Extensibility

Transition from isolated systems and data silos to a coordinated, full-featured MES. With Sepasoft’s modular design, business systems of different functional areas can work together in harmony for greater insight.

Feature	Benefit	Cloud	Standard	Enterprise
Automatic Machine Settings Management	Manage machine settings to prevent quality issues and downtime. Identify deviations as they happen and quickly resolve critical issues with role-based management. To learn more, visit our Machine Settings Management (formerly Recipe & Changeover) product page.
Document Management	Securely and easily manage production-related documents that are critical to safety, quality, and overall production efficiency. Build and distribute documents that operators can fill out and save with MES data for the historical record. To learn more, visit our Document Management product page.
Synchronization to ERP Systems	Connect to your ERP or higher-level business system without custom development or the burden of maintaining high volumes of the script over time. Complicated scripts are replaced by a user-friendly visual interface to sequence communication and map data between systems. To learn more about ERP synchronization, visit our Interface for SAP ERP product page. To learn more about business systems connectivity, visit our Sepasoft Business Connector product page.
Integrated Quality Tracking	Minimize waste and rework by catching quality issues early in the production process. Identify out-of-control variations with automatic alerts to resolve them before they become bigger (and more costly) problems. To learn more, visit our SPC product page.
Integrated Traceability	Rapidly recall material genealogy from raw materials to finished goods, including real-time WIP inventory on the plant floor. To learn more, visit our Track & Trace product page.
Compatible with Ignition	Save hours of customization by managing MES, SCADA, HMI, and more on a single platform with a unified operator interface and design tools. To learn more about the Ignition Platform, visit Inductive Automation’s Ignition Platform product page.