Batch Procedure adds batch processing, continuous processing, and general procedure control, based on the ISA-88 Standard, to the Ignition® Platform.
Introduction to Batch Procedure
The Batch Procedure Module adds batch processing, continuous processing, and general procedure control, based on the ISA-88 Standard, to the Ignition® Platform. Recipe management is simplified by combining sequence control with parameter values in an intuitive graphical user interface. Real-time data collection of batch details provide analysis and electronic batch records.
Some features of the Batch Procedure Module include:
- Graphical Recipe Editor
- Separations of Recipes and Equipment Control
- Golden Batch Comparison
- Real-Time Batch Status
- Batch Procedure Use Cases
- And much more
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Real-Time Batch Status
Enable operators to easily check the status of a batch without an SFC (PFC) chart. With less navigation and drill-down required to monitor a batch, operators can
focus on production.
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Site or Machine License
Unlimited active recipes per physical production site and Ignition® server license.
One active recipe per machine license.
Ensure that critical procedures are followed and automatically documented to evidence the quality of each batch. These details are saved into electronic batch records alongside quality and traceability data documents that operators can fill out and save with batch data for historical record.
Pinpoint the source of quality issues and inconsistency with customizable ah-hoc analysis, allowing users to select unique combinations of data values, filters, groupings, and orders. Analyze unlimited amounts of past production data to identify trends and carry forward successful practices to future operations and scheduling.
Unit procedures or operations can be templated and reused for faster and easier development of recipes. Using this functionality, less time is spent on avoidable and repetitive configuration tasks.
Multiple Site Production Data Sync
Improve visibility and reliability throughout the enterprise by easily sharing schedules, production results, and more across multiple sites and servers. With out-of-the-box functionality, integration labor and custom coding are significantly reduced.
Prevent loss of historical data, optimize network bandwidth, and improve security by capitalizing on IIoT, with built-in MQTT and OPC/UA support.
Custom Parameter Calculations
Factor your organization’s custom requirements into batch parameters with dynamic calculations. Calculate ingredient quantities based on concentration, determine mix time based on humidity or temperature, and much more.
Simplified Validation Process
Simplify compliance validation using built-in tools such as versioning and a detailed changelog to target specific validation areas rather than revalidating the total process. All changes made to batch configuration are automatically recorded in a complete audit trail evidencing the location, date, type of change, responsible person, and more.